Radio Shuttle Racking System - Vinatech Group

Radio shuttle is a semi-automated high-density storage system, which is driven by a remote, the shuttle carts with pallets move in the channel back and forth for transportation, forklift pick up at the end. It’s a perfect option for drive-in racking systems used in cold storage, food and beverage industry and other low level SKUs.

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Pallet Shuttle Racking system represents the next evolution in warehouse storage. As a cutting-edge, semi-automated solution, it is rapidly being adopted in advanced industrial zones worldwide. While newer to the Vietnamese market, its impact is undeniable. Join Vinatech Group as we explore the technology, benefits, and applications of this transformative racking system.

What is Shuttle Racking System?

A Pallet Shuttle Racking system is a high-density storage solution that utilizes a self-powered robotic cart (the “shuttle”) to transport pallets along rails within the racking structure. Operators use a remote control or a computerized tablet to command the shuttle, eliminating the need for forklifts to enter the deep storage lanes.

Technical Specifications

Category	Specification
Steel Material	SPCC JIS G3141 Cold-Rolled Steel
Max Load per Pallet	1,500 kg
Standard Pallet Sizes	1200mm (W) x 800/1000/1200mm (D)
Max Lane Depth	30 meters
Max System Height	11 meters
Standard Colors	Blue, Orange, Galvanized
Inventory System	FIFO / LIFO Configurable
Operating Voltage	48V (DC)
Charging Voltage	220V (AC) / 50Hz
Travel Speed (Loaded)	0.8 m/s
Travel Speed (Unloaded)	1.2 m/s
Lifting Height	40 mm

Core Components of the Shuttle Racking System

The system provided by Vinatech Group is comprised of the following key elements:

Component	Function
Upright Frames	The main load-bearing vertical structures of the entire system.
Support Beams	Connect the upright frames, creating the bay and supporting the rails.
Guide Rails	The tracks upon which the shuttle cart travels to transport pallets.
Shuttle Cart (Robot)	The autonomous vehicle that lifts, transports, and places pallets within the system.
Rail Supports	Secure the guide rails to the support beams.
End Stops	Prevent the shuttle cart from accidentally exiting the end of a lane.

Key Advantages of Automated Shuttle Racking

The Pallet Shuttle Racking system is a powerful upgrade from traditional high-density systems like Drive-In racking, delivering superior performance and a strong ROI.

Unmatched Storage Density: Utilizes up to 80% of warehouse floor space by eliminating the need for forklift access aisles within the storage block.
Enhanced Operational Efficiency: With travel speeds of up to 1.2 m/s, the shuttle dramatically reduces put-away and retrieval times, lowering labor costs and increasing throughput.
Superior Safety & Reduced Damage: Forklifts operate only at the face of the rack, virtually eliminating collisions with the structure and damage to products.
Flexible Inventory Management: The system is easily configurable for both FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) operations to suit your product flow.
Ideal for Extreme Environments: Engineered to operate flawlessly in temperatures as low as -25°C, making it perfect for cold storage applications.
Pinpoint Accuracy: Advanced sensors allow the shuttle to precisely detect and position pallets, ensuring error-free operations.
Scalable Throughput: Increase your handling capacity simply by adding more shuttle carts to the system.

Understanding the Cost of a Shuttle System

The total investment for a semi-automated Pallet Shuttle Racking system is comprised of two main elements:

The Racking Structure: The cost is determined by the warehouse size, system height, load capacity, and the manufacturer’s production capabilities. A highly efficient manufacturer like Vinatech can offer more competitive pricing.
The Robotic Shuttle Carts: The number of shuttles needed to meet your operational throughput targets.

To receive a comprehensive proposal that includes a free custom layout design (2D/3D) and a precise quote for your project, please contact our specialists.

Why Vinatech Group is Your Trusted Partner for Smart Storage

Vinatech Group is a leading provider of intelligent warehouse storage solutions in Vietnam, specializing in the design and installation of advanced Pallet Shuttle Racking systems.

✅ Two Advanced Factories: With 50,000 m² of state-of-the-art manufacturing space in both Northern and Southern Vietnam, we have the capacity to deliver projects of any scale.

✅ Nationwide Presence: A network of over 200 distributors and a team of 500 dedicated professionals ensure expert consultation, installation, and support across the country.

✅ Proven Expertise: With over 50,000 successful projects, we have a deep understanding of the storage needs of the logistics, e-commerce, and manufacturing sectors.

✅ ISO 9001:2015 Certified Production: Our facilities leverage modern technology to guarantee world-class quality and precision.

✅ Complimentary Design Services: We provide free, professional 2D and 3D warehouse designs to help you visualize the optimal solution for your space.