What is Pallet Racking?

Pallet racking is an industrial storage system designed for pallet-based warehouse operations, enabling forklifts to access and retrieve any pallet directly and independently without moving other pallets.

This racking solution is highly favored in environments requiring frequent inventory turnover and management following the FIFO (First In, First Out) principle.

The operating principle of pallet racking is based on arranging independent shelf levels, allowing forklifts to easily access each storage position. Each pallet location can be retrieved without affecting adjacent pallets, creating precise and efficient inventory control capabilities.

Pallet racking features a simple design with a load capacity of 3000kg per level.

Compared to other industrial steel racking systems, pallet racking has lower initial investment costs and doesn’t require specialized forklifts or complex management systems. This makes it an ideal choice for small and medium-sized enterprises or companies needing quick deployment with efficiency and minimal risk.

However, a limitation of pallet racking that many businesses often overlook is that warehouse space utilization only reaches approximately 40% due to the need for aisle space for forklift operations. For small warehouses or facilities requiring maximum space optimization, this constraint should be carefully considered.

Technical Specifications of Pallet Warehouse Racking

Technical specifications for heavy-duty pallet racking:

Specification	Details
Load Capacity	500 – 3000 kg/level
Length	1150 mm – 4000 mm
Depth	1200 mm – 4500 mm
Maximum Height	15 m
Pallets per Level	2 – 4 pallets/level
Accessibility	100% pallet access
Surface Treatment	Powder coating
Material	Premium steel
Color	Blue – Orange or custom non-standard colors

Detailed Structure of Pallet Racking

The heavy-duty pallet racking system is assembled from the following main components:

• Upright Frame: The main load-bearing component of the entire system, consisting of omega columns and horizontal braces, diagonal braces connected together with bolts.
• Beams: These are the direct pallet support bars, installed into holes on the upright frame and can be adjusted in height to accommodate different cargo sizes.
• Support Bars: These are auxiliary bars placed horizontally across the beams, serving to enhance load-bearing capacity and keep pallet loads more stable.
• Horizontal & Diagonal Bracing: These bars connect the two columns of the upright frame together, creating a solid frame structure that prevents shaking.
• Post Protectors: Installed at the base of rack columns to protect them from forklift impacts.
• Barriers: Installed at the ends of rack rows to create a protective barrier, preventing forklifts from directly colliding with the racking system.
• Materials: Most components are made from premium steel and surface-treated with powder coating or galvanization to prevent rust and corrosion.

Advantages and Disadvantages of Pallet Racking

To make informed investment decisions, understanding the strengths and weaknesses of this system is extremely important.

Outstanding Advantages

✅ 100% Access & Excellent Inventory Management: Easy retrieval of any pallet, ideal for managing goods according to the First In – First Out (FIFO) principle.

✅ Flexible and Easy to Customize: Easy to adjust beam level heights to suit cargo dimensions. Relocation, upgrades, or warehouse restructuring is also very simple.

✅ Reasonable Investment Cost: Compared to high-density racking systems (Drive-in, Shuttle) or automated systems (ASRS), pallet racking has significantly lower initial investment costs.

✅ Compatible with All Forklift Types: From manual pallet trucks, electric forklifts to diesel forklifts – all can operate effectively.

Disadvantages

❌ Storage Density Only Reaches 40%: Due to the need for multiple aisles for forklifts, the actual storage area is not as high as other racking types. This is the biggest limitation if your warehouse has modest space.

Applications of Pallet Racking for Warehouses

Thanks to powder-coated steel materials that don’t affect food quality, pallet racking is a versatile solution suitable for most types of businesses, from small-scale to large corporations with central warehouses. Specifically:

• Raw Material & Supply Warehouses: Pallet racking suits storage of input materials such as wire coils, plastics, chemicals, packaging, steel sheets… offering flexibility and easy shelf level adjustments according to material volume and specifications.
• Finished Goods Warehouses: Pallet racking for storing household items, machinery, furniture, components… helps manage goods by lot, minimizes losses, reduces dispatch time, and easily integrates with barcode systems and ERP.
• Food & Pharmaceutical Warehouses: Suitable for goods with short shelf lives requiring quick access control following FIFO methods such as dry goods, confectionery, cosmetics, pharmaceuticals…
• Logistics & Distribution Warehouses: Heavy-duty pallet racking suits distribution centers, e-commerce platforms, wholesale storage requiring multi-SKU product storage, continuous in-out operations, and fast order processing.
• E-commerce Warehouses: Diverse goods requiring precise selection and flexible access are very suitable for pallet racking. Additionally, businesses can integrate well with warehouse management systems (WMS) and easily rearrange layouts when SKU quantities change.

Comparing Pallet Racking with Double Deep and VNA Racking

Below is a comparison table of pallet racking with double deep and VNA (Very Narrow Aisle) racking. Each racking system has its own advantages and disadvantages, suitable for different warehouse types and operational objectives. Specifically:

Criteria	Pallet Racking	Double Deep Racking	VNA Racking (Narrow Aisle)
Advantages	– Low investment cost<br>- 100% pallet access<br>- Flexible with all cargo types	– Increases storage density by 30-40% vs Pallet Racking	– Best space optimization, increases density up to 50%
Disadvantages	– Low storage density due to many aisles needed	– Pallet accessibility reduced to 50% (LIFO)<br>- Requires specialized forklifts (extended reach trucks)	– High initial investment cost<br>- Requires specialized forklifts and perfectly level warehouse floor
Space Efficiency	Average	Good	Very Good
Flexibility	Very High	Medium	High
Suitable for	Warehouses with diverse product types, requiring fast in-out operations	Warehouses storing homogeneous goods, not requiring strict sequential access	Warehouses with limited space but large capacity needs, high land costs

Installation Experience for Pallet Warehouse Racking

Below are factors to consider when selecting suitable pallet racking for your warehouse, compiled from reputable sources in Vietnam:

• Warehouse Height and Rack Dimensions: Rack height should not exceed 80% of warehouse height to ensure safety and easy operation. Accurate measurement of height and warehouse floor space is necessary to select appropriate rack dimensions, maximizing storage space without obstructing forklifts or worker movement.
• Load Capacity and Cargo Dimensions: Clearly determine the weight and dimensions of each cargo type, then select racks with appropriate load capacity (racks can bear loads from 500kg to 3000kg/level depending on needs) and beam spacing suitable for pallet and cargo sizes.
• Cargo Type and Storage Purpose: Cargo type affects rack structure selection and accompanying accessories; for example, fragile goods need additional guard rails or protective mesh, large-sized goods need wider spacing between levels, frequently accessed goods need wide aisles for forklifts.
• Aisle Space and Transport Equipment: Aisle distance between rack rows should be sufficiently wide (typically 3m) for convenient forklift movement, avoiding obstruction or danger during operation.
• Rack Material and Durability: Racks must be manufactured from solid steel materials with powder coating or galvanization to prevent rust, ensuring durability and safety in industrial warehouse environments.
• Investment Budget: Consider budget to select appropriate racking, as higher load capacity and features mean higher costs. Selecting suitable racks ensures reasonable costs while meeting optimal storage needs.

Large quantities of bulky goods are not suitable for pallet racking.

Latest 2025 Pallet Racking Price Quote

Currently, genuine pallet  warehouse racking prices at Vinatech Group range from 2,500,000 VND/set.

The pallet racking price quote updated for 2025 depends on various factors. To receive accurate quotes, businesses need to clearly determine the following parameters:

• Required Load Capacity: Load capacity per pallet level determines material thickness and structure, directly affecting costs.
• Materials: Powder-coated steel and galvanized steel have different prices, depending on warehouse environment (for example, cold storage will prioritize galvanization).
• Number of Beam Levels: The number of storage levels determines the required number of beams, thereby affecting total costs.
• Rack Dimensions: Height, length, width of racks need to be designed appropriately for warehouse space and forklift dimensions.

Contact us immediately for detailed quotes. Vinatech Group commits to:

✅ Warehouse racking products manufactured to international standards ⭐️ISO 9001:2015, ISO 14001:2015, ISO 45001:2015, AS 4084-2023

✅ Using POSCO steel ⭐️Grade I cold-rolled steel meeting standards, ensuring durability and sturdiness

✅ Strict inspection process ⭐️Checking welds, thickness, paint coating and load testing before delivery

✅ Warranty period ⭐️From 1 – 5 years depending on product line (Including inspection, repair, damaged components and racking system upgrades)

✅ Free survey and consultation ⭐️Design and consultation support policy ⭐️On-site warehouse survey ⭐️2D, 3D design

Vinatech Group – Pallet Warehouse Racking Manufacturer

Vinatech Group takes pride in being one of the leading units in manufacturing and supplying pallet steel heavy duty racking in Vietnam.

Throughout over 14 years of operation and development, Vinatech Group has designed warehouses and supplied pallet warehouse racking nationwide. As of now, we have:

✅ Two modern production facilities in the North and South with a total area of 50,000 m², ensuring large-scale production capacity.

✅ Extensive distribution network with over 200 agents nationwide and a team of 500 professional staff ready to consult, install and provide on-site warranty.

✅ Over 50,000+ successful projects, serving diverse industries such as logistics, e-commerce, manufacturing…

✅ Production lines meeting ISO 9001:2015 standards, applying modern technology.

✅ Warranty policy up to 5 years affirming product quality.

✅ Supplying various warehouse racking models: Pallet racking, Drive-in racking, VNA racking…

With the goal of becoming the leading warehouse racking manufacturer in Vietnam with export capabilities, Vinatech Group commits to meeting customer racking needs nationwide.

Frequently Asked Questions About Pallet Racking

During the process of learning about and using pallet racking, users often have common questions related to application capabilities, technical aspects and maintenance. This section will answer some of the most common questions to provide clear and useful information.

What types of goods is pallet racking suitable for?

Pallet racking is suitable for most types of goods stored on pallets, especially in warehouses with many different product types and requiring frequent in-out operations.

How to increase load capacity for racks?

To increase load capacity, you can use beams with greater thickness, add additional support bars for pallets, or reduce the distance between rack levels.

Is pallet racking installation complicated?

Installation is relatively simple as components are designed for bolt assembly. However, to ensure safety and technical standards, this process should be performed by professional teams from suppliers.

What is the maintenance procedure for racks?

Regular inspection of bolt positions and condition of columns and beams for impact deformation is necessary. Regular maintenance helps ensure safety and extend the system’s lifespan.

Vinatech Group – Leading Warehouse Racking and Smart Warehouse Solutions Provider in Vietnam

Hotline: 086.758.9999
Email: info@vinatechgroup.vn
Website: vinatechgroup.vn

Office Locations:

• Hanoi: 15th Floor, TTC Building, No. 19, Duy Tan Street, Dich Vong, Cau Giay, Hanoi
• Da Nang: 219 – 223 Pham Hung Street, Hoa Xuan, Cam Le, Da Nang
• Ho Chi Minh City: Lot C2-7, N7 Road, Tan Phu Trung Industrial Park, Cu Chi District, Ho Chi Minh City